| Aluminium Panel | Line | Plasma Pen Parameters | Remaining Paint Thickness* (µm) |
| Al 2024-T3 TP3 Thick | Line 9 | Speed: 10 in/s Height: 0.1 in Number of Passes: 1 | 7.19 |
| Line 7 | Speed: 10 in/s Height: 0.15 in Number of Passes: 5 | 3.46 | |
| Line 5 | Speed: 10 in/s Height: 0.25 in Number of Passes: 10 | 2.46 | |
| Al 7075-T6 TP3 Thick | Line 9 | Speed: 10 in/s Height: 0.125 in Number of Passes: 1 | 13.06 |
| Line 7 | Speed: 7 in/s Height: 0.125 in Number of Passes: 5 | 3.78 | |
| Line 5 | Speed: 3 in/s Height: 0.125 Number of Passes: 5 | 0.78 | |
| Al 7075-T6 TP5 Thin | Line 8 | Speed: 10 in/s Height: 0.15 in Number of Passes: 5 | 4.01 |
| Line 6 | Speed: 10 in/s Height: 0.15 in Number of Passes: 20 | 0.35 | |
| Al 2024-T3 TP2 Thin | Line 8 | Speed: 10 in/s Height: 0.25 in Number of Passes: 3 | 6.94 |
| Line 6 | Speed: 10 in/s Height: 0.5 in Number of Passes: 3 | 8.34 |