| Specimen no. | Visual inspection | Metallographic analysis | Lap shear test | |||
| Length of the weld seam [mm] | Width of the weld seam [mm] | Aluminium sheet thickness after welding [mm] (original thickness: 1 mm) | Failure position | Absolute value of the maximum transferable force in the lap shear test [kN] | Maximum transferable force/specimen width [N/mm] | |
| Average of the 3 lap shear specimens | Average of the 3 lap shear specimens | |||||
| 1 | 173.4 | 1.1 | 0.9 | In the joint | 4.6 | 102.2 |
| 2 | 174.8 | 3.3 | 1.0 | In the aluminium base material | 5.3 | 117.8 |
| 3 | 168.5 | 4.8 | 0.8 | In the aluminium base material | 4.4 | 97.8 |
| 4 | 168.8 | 3.8 | 1.0 | In the aluminium base material | 5.2 | 115.6 |
| 5 | 165.2 | 2.3 | 0.7 | In the aluminium base material | 4.1 | 91.1 |
| 6 | 176.4 | 4.4 | 1.0 | In the aluminium base material | 5.1 | 113.3 |
| 7 | 175.9 | 1.4 | 1.0 | In the joint | 5.1 | 113.3 |
| 8 | 176.6 | 4.0 | 1.0 | In the aluminium base material | 5.3 | 117.8 |
| 9 | 172.6 | 3.8 | 0.8 | In the aluminium base material | 4.7 | 104.4 |
| 10 | 171.2 | 5.9 | 0.7 | In the aluminium base material | 4.2 | 93.3 |
| 11 | 167.9 | 4.9 | 0.5 | In the aluminium base material | 2.6 | 57.8 |
| 12 | 168.9 | 3.2 | 1.0 | In the aluminium base material | 5.2 | 115.6 |
| 13 | 177.8 | 4.2 | 0.9 | In the aluminium base material | 5.2 | 115.6 |
| 14 | 182.0 | 4.4 | 1.0 | In the aluminium base material | 5.3 | 117.8 |
| 15 | 173.9 | 4.3 | 1.0 | In the aluminium base material | 5.2 | 115.6 |
| 16 | 174.8 | 6.1 | 1.0 | In the aluminium base material | 5.2 | 115.6 |
| 17 | 174.4 | 5.2 | 0.6 | In the aluminium base material | 3.8 | 84.4 |
| 18 | 171.8 | 5.0 | 1.0 | In the aluminium base material | 5.1 | 113.3 |