Steps | Process | Water (L) | Temp (˚C) | pH | Time (Min) | Chemicals | Doses | M: L |
1 | Desize | 600 | 60 | 9 | 20 | Anti-back staining agent | 1000 gm. | 1:10 |
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| Stone | 100 kg |
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2 - 3 | Rinse-2 | 1200 | 30 |
| 5 |
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| 1:20 |
4 | Enzyme | 600 | 40 | 7 | 45 | Cellulase enzyme | 800 ml | 1:10 |
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| Anti-back staining | 1200 ml |
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| Stone | 100 kg |
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5 - 6 | Rinse-2 | 1200 | 30 |
| 5 |
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| 1:20 |
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7 | Bleach | 700 | 50 | 10 | 15 | Stable bleaching powder | 5 kg | 1:11 |
8 - 9 | Rinse-2 | 1200 | 30 |
| 5 |
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| 1:20 |
10 | Neutral | 600 | 50 | 7 | 10 | Neutralizing agent | 1 kg | 1:10 |
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| Anti-back staining agent | 800 ml |
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11 - 12 | Rinse-2 | 1200 | 30 |
| 5 |
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| 1:20 |
Hydro extractor & Dryer Operation – 2 times (after 1st wash 60 min + final wash 60 mins) 120 mins | ||||||||
| Potassium Permanganate spray |
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| Potassium permanganate | 15 gm./l |
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| Phosphoric acid | 2 gm./l |
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13 | Neutral | 600 | 50 | 7 | 5 | Neutralizing agent | 1.5 kg | 1:10 |
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| Anti-back staining agent | 300 ml |
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14 - 15 | Rinse-2 | 1200 | 30 |
| 5 |
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| 1:20 |
16 | Tint | 500 | 50 | 6 - 7 | 5 | Direct dye (orange) | 1 gm | 1:8 |
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| Direct dye (red) | 350 ml |
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| Glauber salt | 1 Kg |
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17 | Rinse-1 | 600 | 30 |
| 3 |
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| 1:10 |
18 | Fixing | 500 | 40 |
| 10 | Fixing agent | 500 ml | 1:8 |
19 | Rinse-1 | 600 | 30 |
| 3 |
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| 1:10 |
20 | Softener | 500 | 30 | 6 - 7 | 3 | Softener | 500 gm. | 1:8 |
21 | pH controlling | 500 | 30 | 5 | 3 | Acetic acid | 200 ml | 1:8 |
| Total | 12,300 |
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| 147 min + 120 mins drying time = 267 mins |